Engineering case study · 2021

Underground Car Park Ventilation & Smoke Control

A CFD study that separated visible air movement from the floor-level performance the system actually delivered.

Role: CFD Engineer Tools: ANSYS Fluent Model: 3 connected basement levels

The 2021 analysis is presented as reported and was not rerun for this portfolio edition. The original design criteria require confirmation before current code approval or construction use.

ANSYS Fluent velocity contour at human height on Level B3 of the underground car park
Human-level velocity field · Level B3 · 0–1 m/s scale
3Basement levels
1,135Vehicle capacity
59Jet fans
22.57MMesh elements
4 MWVehicle fire
180 sControl activation
01 The brief

The question was not whether air moved. It was whether it reached the right floor.

The study examined a three-level underground car park under routine ventilation and fire conditions. The model had to distinguish local circulation created by jet fans from the net supply and extract flow that renews each floor.

Starting question

Could the completed fan and shaft arrangement ventilate every floor and preserve usable escape conditions during the selected fires?

Model scope

Levels B2, B3, and B4; ramps, cores, openings, six main shaft boundaries, 59 induction fans, and three fire scenarios.

Performance checks

Six air changes per hour in normal operation, ten in fire mode, occupied-height velocity, smoke movement, and escape-path exposure.

My role

Prepare the CFD model, define the numerical method and boundary conditions, interpret the results, and turn them into design recommendations.

Ventilation layouts for underground car park Levels B4, B3, and B2
Mechanical ventilation plans · B4, B3, and B2
02 Decision path

Six decisions turned plans into an engineering diagnosis.

The useful result was not a colourful contour. It was the chain of checks that connected architecture, fan duties, numerical physics, and evacuation risk.

  1. Turn the building into a fluid domain

    What geometry controls the air?

    The architectural and mechanical plans were inverted into connected air volumes. Ramps, cores, columns, shafts, vents, fan locations, and escape routes were retained where they could alter the flow.

    Output · Three connected floor domains representing B2, B3, and B4.

  2. Define success before looking at contours

    What has to be true?

    Average air renewal and local conditions answer different questions. The model therefore combined floor-level air-change targets with velocity and species checks along occupied and escape-path elevations.

    Output · 6 ACH in normal operation, 10 ACH in fire mode, plus occupied-height flow and tenability review.

  3. Put resolution where gradients matter

    Where can a coarse mesh hide the answer?

    Local refinement was concentrated around inlets, jet-fan outlets, fires, openings, and geometry changes. Less sensitive regions used larger elements to keep the three-floor model computationally practical.

    Output · 4.19 million nodes and 22.57 million elements, with reported element sizes from 50 to 500 mm.

  4. Separate routine flow from fire physics

    Which physics does each operating mode require?

    Normal ventilation was solved as a steady-state airflow problem. The fire cases were transient and added gravity, temperature-dependent density, energy, and species transport to represent buoyant smoke and combustion products.

    Output · A standard k–ε ventilation model and transient fire models with heat and species transport.

  5. Compare circulation with mass balance

    Are the fans solving the same problem as the shafts?

    Velocity plots showed that the jet fans formed useful local paths. The floor flow balance revealed a different system-level result: B2 and B3 received excess air while B4 remained below target.

    Output · The governing failure moved upstream from individual jet fans to floor-by-floor supply and extraction.

  6. Test the system where people depend on it

    Does the control sequence preserve escape time?

    Three 4 MW vehicle-fire cases were positioned to challenge long escape paths and the principal fire-fan influence. Conditions were compared before and after the reported 180-second control activation.

    Output · A time-based review of smoke control, exposure, evacuation assumptions, and recovery after fan activation.

CFD meshes for the three underground car park levels and a close view of local mesh refinement
Three floor meshes and local refinement around flow-critical geometry
03 Air balance

Two floors had excess airflow. B4 missed both targets.

The same imbalance appeared in both operating modes. This made the diagnosis stronger: the issue was not a single fan setting but the way the shared supply and extract system distributed capacity across the building.

Normal ventilation · target 6 ACH

LevelCalculatedResult
B216.75 ACHPass
B311.76 ACHPass
B43.98 ACHFail

Fire operation · target 10 ACH

LevelCalculatedResult
B238.75 ACHPass
B327.39 ACHPass
B49.12 ACHFail
Governing insight Local velocity can look healthy while the floor still receives too little replacement air.

The jet fans redistribute momentum inside a level. They cannot correct a supply-and-extract system that sends too much capacity to B2 and B3 and too little to B4.

Human-height velocity contours on Levels B4, B3, and B2 shown on a common zero to one metre per second scale
Human-height comparison · common 0–1 m/s scale · B4, B3, and B2

The source record uses different floor volumes in the normal and fire calculations and also contains conflicting total-area values. The professional report preserves the stated results and identifies those discrepancies for confirmation.

04 The diagnosis

The fan count was not the governing design variable.

B2 was closest to the principal mechanical influence and received the largest flow. B4 depended on shared shafts and indirect paths, yet had the longest modeled escape routes and the lowest renewal rate.

Jet fans did their local jobVelocity paths formed around the induction fans, so wholesale jet-fan replacement was not the first corrective action.
Capacity accumulated upstairsB2 and B3 exceeded the stated targets by large margins while the lowest level remained deficient.
Shared shafts hid the imbalanceAdequate combined fan duty did not guarantee the minimum flow required on every connected floor.
Control timing became part of safetyThe reported 180-second activation occurred after the source study's adverse evacuation allowance.
Smoke-control, extraction, and pressurization layouts for Levels B4, B3, and B2
Smoke-control and pressurization arrangement · B4, B3, and B2
05 Fire scenarios

A 4 MW fire turned air balance into evacuation time.

Fire locations were selected near long escape paths and areas expected to challenge extraction. Each source represented a sprinklered-car-park vehicle fire over a 2 m by 5 m footprint.

Case 01

One fire on B4

A single 4 MW source tests a critical lower-level escape path.

Case 02

Two fires on B4

Two simultaneous 4 MW sources test the most severe lower-level case.

Case 03

One fire on B2

A single 4 MW source tests the level closest to the principal fire-fan influence.

Plan drawings showing the selected vehicle-fire locations and escape paths on Levels B4 and B2
Selected vehicle-fire locations and escape-path distances
4 MW Each modeled vehicle fire used a 0.153 kg/s fuel mass-flow rate. The source record states concentration limits of 50 ppm CO and 5,000 ppm CO₂ for its escape-path review.
Time-history finding By 180 seconds, the reported limits were exceeded in every case.

The activated controls did not recover the modeled environment. The source narrative says two cases were acceptable at 90 seconds and the remaining case was near the boundary, but its floor labels conflict with the listed scenarios; that ambiguity is retained rather than guessed away.

06 Design response

Redesign distribution before adding more machinery.

Because B2 and B3 already had substantial excess capacity, the first response is to control where the air goes, how smoke is collected, and when the system changes mode.

Give each floor active controlProvide independently driven supply and extract duty on each basement level.
Place extract where smoke travelsUse the predicted smoke path and fire locations to position effective collection points.
Protect the escape directionIntroduce replacement air toward protected routes while drawing smoke away from them.
Rebalance existing capacityReduce unnecessary excess on B2 and B3 before assuming that the project simply needs more fans.
Review the control sequenceCoordinate detection, confirmation, pre-movement, and fan activation with the available safe egress time.
Commission floor by floorMeasure flow, pressure, and occupied-height velocity on every level and compare them with the CFD boundaries.
07 What comes next

The model found the design question. A validation phase would close it.

A professional design-stage update would test whether the diagnosis survives numerical, operational, and fire-safety uncertainty.

Mesh sensitivityDemonstrate that floor balance and occupied-height conditions are independent of practical mesh refinement.
Convergence and time historyDocument residuals, monitor points, mass balance, and condition histories instead of relying on selected contour frames.
Real leakage pathsRepresent doors, ramps, shafts, lobbies, and pressure relationships in their credible operating states.
System failuresTest loss of a fan, blocked extract, delayed activation, and alternative fire locations.
Fire protection interfacesCoordinate sprinklers, detection, pressurization, firefighter access, and credible heat-release histories.
Tenability evidenceReport temperature, visibility, toxicity, and fractional effective dose along time-dependent evacuation routes.

Professional project report

The complete engineering record.

The original 2021 analysis has been rewritten as a focused 18-page report with the model setup, calculations, results, design diagnosis, recommendations, and source-data reconciliation.

Download PDF · 2.5 MB