Engineering case study · 2019

Planning and Design of a Competitive Racing Circuit

A 17-turn concept where every sporting decision had to survive an engineering check.

Project: Civil engineering senior design Team: 3 people Tools: AutoCAD · WinPAS

Concept-level academic work. The criteria shown are those available to the team in 2019; this is not a homologated or construction-ready circuit design.

AutoCAD plan of the 17-turn AdanaRing circuit, shown as a long clockwise loop with three distinct technical sectors
Final concept alignment · clockwise · centreline control points
5,037 mTotal length
17Turns
900 mMain straight
12 mMinimum width
3Sector roles
3.26Provided SN
01 The brief

Design the race, then prove the geometry.

The assignment was not simply to draw a loop. The circuit needed a readable competitive idea: places to attack, places to defend, sections that rewarded different driving styles, and enough safety envelope for the speeds the layout could create.

Starting question

How can one lap create overtaking decisions without becoming a sequence of slow corners and long straights?

Design inputs

Motorsport precedents, FIA criteria cited in the original report, telemetry, expert input, and civil engineering design checks.

Engineering outputs

Plan geometry, corner-speed estimates, crossfall schedule, runoff envelopes, and a preliminary flexible pavement section.

Team context

Senior design work by Bora Güzel, Efehan Sevindik, and Namık Buğra Akın at MEF University.

02 Decision path

Six decisions turned an idea into a testable concept.

The useful story is not the finished outline. It is the order in which uncertainty was reduced.

  1. Define the experience

    What should the driver feel?

    Reference circuits and an interview with racing driver and automotive engineer Jason Tahincioğlu established the sporting intent: variable-radius corners, sustained lateral load, and straights that reward the quality of the preceding corner exit.

    Output · A 5–6 km target, a main straight shorter than 1 km, a sub-110-second lap target, and a mix of high-load and technical corners.

  2. Translate rules into boundaries

    What must the drawing respect?

    The team converted the available circuit criteria into geometric controls before refining the racing line: minimum widths, grid width, straight length, crossfall, banking, and the approach to the first qualifying corner.

    Output · 12 m minimum track width, 15 m starting-grid width, a 900 m main straight, and banking kept below 10 percent.

  3. Give every sector a job

    Why does each part exist?

    Instead of distributing corner types evenly, the lap was divided into three arguments: an opening overtaking sequence, a rhythm-and-acceleration middle sector, and a technical final sector that determines the launch onto the main straight.

    Output · Seventeen turns arranged as three distinct performance problems rather than seventeen isolated curves.

  4. Connect geometry to speed

    What loads does the layout create?

    Corner radii, a 325 km/h conceptual top speed, acceleration data, and telemetry were combined in a simplified speed model. Crossfall was then scheduled between −4 and +4 percent, with a team-imposed transition limit of one percentage point per 25 m.

    Output · Turn-by-turn design speeds and a continuous crossfall strategy that supports drainage without abrupt load changes.

  5. Let failure redraw the edge

    Where can the car go when control is lost?

    Runoff was not treated as leftover land. The team modelled departure within a corner and loss of control at the braking point, using the higher-energy case to expand the envelope where required.

    Output · AutoCAD runoff vectors based on 22.775 m/s² average braking deceleration and a 10 percent speed margin.

  6. Check what carries the load

    Does the pavement concept close?

    A flexible pavement section was tested with the AASHTO structural-number method in WinPAS. The proposed asphalt and stone layers were compared with the calculated demand.

    Output · Required structural number 2.31; proposed structural number 3.26.

03 The lap

Three sectors, three different arguments.

The circuit was designed as a sequence of choices. Each sector changes what the driver has to protect: braking position, rhythm, or exit speed.

Sector 01

Attack

Turn 2 opens the line into the heavy-braking Turn 3. Turns 4 and 5 then replace the passing duel with sustained lateral load.

T1—T5 · braking duel + high G
Sector 02

Rebuild speed

The low-speed, off-camber Turn 6–7 chicane interrupts the flow. Turns 8 and 9 progressively release the car toward a 600 m acceleration zone.

T6—T9 · precision + acceleration
Sector 03

Position

The Turn 10–12 esses test consistency. Turn 13 creates another passing chance, while Turn 17 makes the final exit matter for the entire main straight.

T10—T17 · rhythm + exit discipline
04 Safety logic

The quickest line was not the governing line.

The runoff study started at the track edge, not at an assumed racing line. That preserved the pavement width as tolerance and tested what happens after the driver has already lost the intended path.

Scenario A

Corner departure

The car leaves the track at the assigned maximum corner speed. Radial departure vectors establish the base runoff envelope.

Scenario B

Braking-point departure

The car loses control before slowing for the corner. The higher approach speed usually creates the governing envelope.

d = v² / 2a Concept model: 22.775 m/s² average braking deceleration from the cited 2019 Bahrain qualifying telemetry, with a 10 percent speed margin.
AutoCAD runoff envelope at Turn 3, with departure vectors expanding into a large green safety area
Turn 3 · braking-point case expands the base envelope
AutoCAD runoff envelope around the low-speed Turn 6 and Turn 7 chicane
Turns 6–7 · shared chicane envelope
AutoCAD runoff envelopes through Turns 10 and 11, showing overlapping departure vectors
Turns 10–11 · linked envelopes through the esses
AutoCAD runoff envelope at Turn 17 before the main straight
Turn 17 · final-corner departure envelope
05 Pavement check

The section had to exceed the demand.

The preliminary flexible pavement combined asphalt concrete, crushed-stone base, graded-stone base, and granular subbase. WinPAS was used to compare the proposed layer structure with the AASHTO structural-number requirement.

Required
2.31
Provided
3.26

Concept margin: 0.95 structural-number units. Final materials and thicknesses would still depend on site-specific traffic, climate, drainage, and geotechnical testing.

WinPAS pavement calculation showing a required structural number of 2.31 and a provided value of 3.26
WinPAS output preserved from the original project
06 What comes next

A concept is useful when it reveals the next questions.

This project proves a coherent method, not a finished venue. A professional next phase would replace simplified assumptions with a real site, validated models, and independent safety review.

Terrain and drainageSurvey a site and resolve vertical alignment, earthworks, hydrology, and environmental constraints.
Vehicle dynamicsModel tire behaviour, aerodynamic load, weather, failure cases, and multiple vehicle classes.
Track transitionsReconcile every width transition with the governing criterion and verify it directly in CAD.
Safety systemsDesign barriers, debris fencing, marshal positions, rescue routes, and medical access.
Venue operationsIntegrate pit lane, paddock, race control, transport, parking, utilities, and emergency egress.
Ground and pavementUse geotechnical investigation and laboratory testing to finalize the pavement system.

Rewritten project report

The complete engineering record.

The original 85-page submission has been professionally rewritten and reorganized into a focused 24-page report while preserving the project data, calculations, figures, assumptions, and limitations.

Download PDF · 2.1 MB